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Description
Description
OTTO CAP 39-165 Foam Trucker Hat - Wholesale 5-Panel Foam Trucker Cap
The OTTO CAP 39-165 Foam Trucker Hat is one of the most recognized 5-panel truckers in the apparel world - built for bold printability, breathability, and classic high-crown style. At Joe's USA, we stock this proven classic for teams, schools, decorators, and businesses that need blank headwear in bulk - ready to ship fast, priced right, and backed by a family-run company that's been doing it right for nearly 40 years.
Available in 80+ Colors
We maintain deep inventory across 80+ colorways including best-selling Black - the go-to choice for screen printers and embroiderers, Olive - perfect for outdoor brands and military-themed programs, Tan - ideal for construction crews and outdoor workers, Light Camo - popular with hunting programs and outdoor retailers, and Black/White/Black - excellent for sports teams and athletic programs. Additional popular options include Black/Gold Leaf, Brown/Tan/Brown, Dark Green, Neon Pink, Kelly Green, Brown, Red, White, Dark Camo, Solid Camo, Pink, Seafoam Green, and Khaki, plus dozens of solid, split, neon, and camo patterns to support any branding program or retail assortment.
Premium Features & Construction
- Front Fabric: 100% polyester foam with lining for bold printability and structure
- Back Fabric: 100% polyester mesh for breathability and comfort
- High Crown: Structured 5-panel design with classic trucker silhouette
- Seamless Foam Front Panel: Perfect canvas for screen printing, embroidery, and heat transfers
- 8 Rows of Stitching on Visor: Durable construction that holds up to intensive wear
- Matching Color Braid: Professional finishing detail that coordinates with crown color
- Plastic Adjustable Snapback Closure: One size fits most (6 ½ – 7 ⅝)
- 80+ Color Options: Including solids, splits, neons, and camo patterns for any program
Why Decorators Choose the OTTO CAP 39-165
The 39-165 has earned its reputation as a decorator favorite for good reason. The seamless foam front panel provides a smooth, stable surface that holds embroidery tension perfectly and accepts screen printing ink cleanly. Unlike fabric-front caps that can pucker or distort during decoration, the foam construction maintains its shape throughout the entire process. The high-profile crown offers maximum visibility for logos and designs, making this style particularly popular with promotional product distributors, corporate branding programs, and screen printing shops that need consistent, professional results across large production runs.
Why Choose Joe's USA for Your OTTO CAP 39-165 Hats?
- Fast Shipping from 10-Warehouse Network: OTTO CAP products ship from our nationwide distribution network for faster delivery to your location
- 80+ Color Options: Extensive color selection in stock and ready to ship - from classic solids to specialty camos
- Wholesale Pricing: True wholesale pricing for decorators, retailers, teams, and bulk orders
- Quality Guaranteed: Authentic OTTO CAP products backed by manufacturer quality standards
- Fast, Friendly Service: Whether you order one sample or one thousand caps, we deliver quality service at the right price
- Family-Owned Since 1986: Joe and his sons are actively involved in every aspect of the business
Perfect For
The OTTO CAP 39-165 Foam Trucker Hat is ideal for screen printing shops, embroidery businesses, promotional product distributors, construction crews, school programs, retail stores, event staff, corporate branding programs, outdoor programs, hunting teams, sports teams, fundraising campaigns, trade show giveaways, and any business that needs foam trucker hats with a seamless front panel for bold printability and high-crown structured fit.
Frequently Asked Questions
Q: What makes the OTTO CAP 39-165 different from other foam trucker hats?
A: The 39-165 is OTTO CAP's flagship foam trucker style, known for its consistent quality, reliable sizing, and superior decoration surface. The seamless foam front panel, 8-row visor stitching, and matching color braid details set it apart from generic foam truckers. Many decorators consider it the industry standard for foam-front trucker caps.
Q: Is the 39-165 suitable for embroidery?
A: Absolutely. The foam front panel with lining provides an excellent surface for embroidery, holding tension better than fabric-front caps and preventing puckering. The structured panel ensures your embroidered designs look crisp and professional from every angle. Many embroidery shops prefer the 39-165 specifically for its decoration-friendly construction.
Q: Can I screen print on the OTTO CAP 39-165?
A: Yes, the seamless foam front is ideal for screen printing and heat transfers. The smooth surface accepts ink cleanly, and the structured panel prevents print distortion. Many screen printers stock the 39-165 as their go-to foam trucker because of its consistent results and wide color selection.
Q: How does the sizing work on the 39-165?
A: The 39-165 features a plastic adjustable snapback closure that fits head sizes from 6 ½ to 7 ⅝, covering most adult sizes. This one-size-fits-most design simplifies bulk ordering for teams, events, and promotional programs where you need to accommodate various head sizes without stocking multiple sizes.
Q: What's the difference between high-profile and mid-profile foam trucker hats?
A: The 39-165 is a high-profile cap with a taller crown that sits higher on the head, creating the classic trucker hat silhouette with maximum front panel space for large designs. Mid-profile caps like the OTTO CAP 31-069 have a lower crown for a more modern, fitted look. High-profile styles are preferred when you want maximum logo visibility and traditional trucker aesthetics.
Q: Are all 80+ colors always in stock?
A: We maintain excellent stock across our most popular colors and work to keep specialty colors available, but inventory can vary by color. For large orders or specific color requirements, we recommend contacting us to verify current stock levels and lead times. We can often source additional colors through our OTTO CAP partnership if needed.
Q: Can I order samples before committing to a bulk order?
A: Yes! We encourage ordering samples to verify color, fit, and decoration compatibility before placing larger orders. Many decorators order one of each color they're considering to test their decoration process and show clients physical samples before production.
OTTO CAP 39-165 vs Other Foam Trucker Hats
When comparing the 39-165 to other foam trucker hats on the market, the key differentiators are OTTO CAP's consistent quality control, reliable sizing across production runs, and superior construction details like the 8-row visor stitching and matching color braid. While generic foam truckers may offer lower initial pricing, the 39-165 delivers better decoration results, longer wear life, and fewer quality issues - making it more cost-effective for professional decorators and programs that need reliable, repeatable results.
Bulk Ordering & Wholesale Pricing
At Joe's USA, we specialize in supplying blank headwear like the OTTO CAP 39-165 at true wholesale pricing for decorators, retailers, teams, uniform houses, and brand clients. Order exactly what you need - from one sample cap to full case-lot bulk orders - and we'll route your shipment through our 10-warehouse U.S. network to keep your timeline tight and your freight efficient. Contact us for volume pricing on bulk orders.
Fast Shipping from Our 10-Warehouse Network
At Joe's USA, we operate a 10-warehouse distribution network across the United States, ensuring fast shipping to your location. Most orders ship within 1-2 business days, and our strategic warehouse locations in Texas, California and nationwide mean shorter transit times and lower shipping costs for you. Whether you're decorating caps in Florida, running a retail store in Colorado, or managing a promotional products business in New York, we've got you covered.
About Joe's USA
Joe's USA started in 1986 with a simple goal - to deliver honest value and dependable gear to people who work hard and play hard. Nearly four decades later, Joe and his sons still run the business with the same commitment to quality, fairness and service. From our warehouses in Texas and California, we move thousands of orders every week with the same care and attention that built our name. When you buy from Joe's USA, you're working with a family that stands behind every box we ship.
Related OTTO CAP Products & Blank Headwear
Explore our complete selection of wholesale foam trucker hats, wholesale trucker hats, 5-panel hats, and snapback hats. Looking for other OTTO CAP styles? Check out the OTTO CAP 31-069 5-Panel Mid-Profile Baseball Cap for a lower-profile alternative, or browse the OTTO CAP 5-Panel Mid-Profile Baseball Cap and OTTO CAP Camouflage 5-Panel Mid-Profile Baseball Cap for more options.
Order your OTTO CAP 39-165 Foam Trucker Hats today from Joe's USA - your trusted source for wholesale headwear since 1986. Quality blanks, wholesale pricing, and fast shipping from coast to coast.
